Pickling Tank Working Principle
In numerous industrial processes, achieving a pristine and contaminant-free metal surface is paramount. From the automotive industry to construction and beyond, effective surface preparation ensures optimal performance, durability, and aesthetics. At the heart of this crucial step often lies the pickling tank. But how exactly does this seemingly simple tank transform raw metal into a perfectly clean substrate? Let's delve into the fascinating pickling tank working principle.
- A pickling tank is used to clean metal surfaces.
- It contains acid solutions like hydrochloric or sulfuric acid.
- Metal parts are dipped into the tank for treatment.
- The acid reacts with rust, scale, and oxides on the metal.
- These impurities dissolve, leaving a clean surface.
- Some tanks use agitation for better cleaning.
- After pickling, the metal is rinsed with water.
- It may also be neutralized or passivated to prevent corrosion.
- The tank is made from acid-resistant materials for safety and durability.
Types of Pickling Tank
We offer top-quality pickling tanks in India , galvanizing, acid storage, pretreatment, and complete galvanizing plants. These products are made to fit different industrial jobs. Our tanks are built strong, so they last a long time and can handle tough chemicals and rough environments.
- Pickling Tank:A pickling tank is a container for cleaning metal surfaces by eliminating rust, scale, and oxides with acid solutions. It is widely utilized in metal processing industries prior to coating or further treatment.
- Acid Fume Extraction System: An acid fume extraction system is intended to catch and remove hazardous fumes and vapors produced by acid-based industrial operations like as pickling, electroplating, and chemical etching. It protects workers and the environment by filtering and venting these corrosive gases.
- Pickling Plant:A pickling plant(pp) cleans metal surfaces using acid to remove rust, scale, and oxides. It prepares the metal for further steps such as galvanizing, plating, or painting.
- Zinc White Fume Extraction System The Zinc White Fume Extraction System is intended to catch and remove white zinc oxide fumes produced during hot-dip galvanizing or zinc melting processes. In industrial settings, it aids in the preservation of air quality, the safety of workers, and the prevention of equipment corrosion.
Pickling Tank: Principles of Process Design
The design of a pickling tank is based on basic concepts that assure effective, safe, and efficient metal surface treatment. It must be manufactured from acid-resistant materials such as polypropylene or HDPE to withstand corrosive chemicals used in the pickling process. The dimensions and volume of the metal components to be treated dictate the size and shape of the tank, enabling complete immersion and consistent cleaning. Maintaining operating safety and durability requires appropriate drainage, ventilation, and support structures. To improve process efficiency and environmental compliance, the system design should also incorporate features for fume extraction, acid circulation, and simple maintenance.
Standard Features & Specifications
- Material:Made of acid-resistant materials such as polypropylene (PP), HDPE, or PVC.
- Construction: Seamless or welded design with a strengthened structure for added durability.
- Capacity:Available in a variety of sizes and capacities depending on the process needs.
- Temperature Resistance: Designed to withstand high temperatures when pickling.
- Corrosion Resistant:Completely resistant to acids and corrosive chemicals.
- Drainage System: Features a bottom or side drain for convenient emptying and cleaning.
- Reinforcement: External FRP or steel reinforcement provides increased strength and stability.
- Customization:includes optional partitions, covers, and heaters according on application requirements.
- Fume Extraction Compatibility:Designed to work with acid fume extractors.
- Leak-Proof Design:Provides safety and environmental protection.
Advantages of Pickling Tank
- Plast World pickling tanks provide efficient removal of rust and scale from metal surfaces.
- Made from durable, acid-resistant materials for long-lasting performance.
- Enhance the surface quality for better coating and finishing results.
- Reduce maintenance costs due to corrosion-resistant construction.
- Available in customizable sizes to fit different industrial needs.
- Designed for safe handling of acidic solutions with leak-proof features.
- Easily integrated with fume extraction systems for a safer work environment.
- Improve overall metal treatment efficiency and productivity.
Application of Pickling Tank
- How to clean steel and metal surfaces of rust and scale
- Preparing metals for electroplating and galvanizing
- Cleaning wire rods, pipes, and tubes
- surface treatment in the building and automotive sectors.
- Before painting and coating, pretreatment
- Parts of heavy machinery must be cleaned on a regular basis.
Technical Specification
| Parameter | Specification |
|---|---|
| Material of Construction | PP (Polypropylene), FRP (Fiberglass), HDPE (High-Density Polyethylene) |
| Tank Capacity | 500 liters to 20,000 liters (custom sizes available) |
| Tank Shape | Rectangular / Cylindrical / Vertical / Horizontal |
| Wall Thickness | 5 mm to 25 mm (depending on tank size and application) |
| Temperature Resistance | -20°C to +100°C (based on material selection) |
| Chemical Compatibility | Suitable for HCl, H₂SO₄, HNO₃, and other industrial acids |
| Color Options | Natural White, Grey, Black (custom options available) |
Pickling Tank Price
- Small Tanks (500–1000 Liters): ₹15,000 – ₹35,000
- Medium Tanks (2000–5000 Liters): ₹40,000 – ₹90,000
- Large Tanks (10,000+ Liters): ₹1,00,000 and above
Why Choose Plast World for Pickling Tanks?
- Premium Quality Materials:Our pickling tanks have a long service life, exceptional corrosion protection, and exceptional chemical resistance because they are made of premium PP, FRP, and HDPE.
- Custom-Built Solutions At Plast World, we create tanks that precisely match your production setup by designing and building them to your exact specifications, including capacity, size, shape, and add-ons.
- Advanced Manufacturing TechnologyTo make sure every tank is sturdy and leak-proof, we employ modern manufacturing processes, flawless welding, and rigorous quality control.
- Cost-Effective PricingWe offer affordable prices without sacrificing quality. You will get the maximum return on your investment thanks to our effective design and manufacturing procedures.
- Wide Industry ApplicationsIndustries including galvanization, steel processing, wire manufacturing, plating, and fabrication make extensive use of our pickling tanks.
FAQ'S Of Pickling Tank
1. What is a pickling tank used for?
A pickling tank is used to clean metal surfaces by eliminating rust, scale, and other contaminants with acidic solutions. It is an important component in galvanizing, plating, and metal production.2.What materials are Plast World’s pickling tanks made of?
Plast World makes pickling tanks using high-quality Polypropylene (PP), FRP (Fiberglass Reinforced Plastic), and HDPE (High-Density Polyethylene) to ensure outstanding chemical and corrosion resistance.3.What sizes are available for pickling tanks?
We have pickling tanks in sizes ranging from 500 liters to 20,000 liters or more, and we can even provide custom sizes based on your individual needs.4.Can I customize the design of the tank?
Yes, absolutely! Plast World provides fully configurable pickling tanks in terms of size, shape, wall thickness, attachments, and optional features like as fume extraction or heating systems.5. Are Plast World pickling tanks suitable for all types of acids?
Our tanks can withstand HCl, H₂SO₄, HNO₃, and other regularly used pickling chemicals, depending on the material selected.polypropylene pickling tank | pickling tank manufacturers | pickling plant supplier | pickling plant exporter | stainless steel pickling tank | pp pickling tank | frp pickling tank | hdpe pickling tank | acid pickling tank | sintex pickling tank | pickling tank process | pickling tank manufacturers ahmedabad | pickling tank manufacturers in india
